Step 1: Moisture Testing

We start by testing the concrete for moisture using accurate surface-level gauges. This critical step determines how much protection your floor will need during prep. If this step is skipped and moisture is present, it won’t matter how well the surface is prepped or how high-end the product is—the coating will fail. That’s why we never skip it.

Step 2: Concrete Hardness Testing

Not all concrete is created equal. We test the hardness of your surface to select the right grinding discs. If we use discs that are too aggressive on soft concrete, it digs in too deep—making the surface overly porous, causing the chips not to adhere to the epoxy and eventually loosen. If the concrete is hard and we use discs that are too soft, they won’t open the pores enough, and the epoxy won’t bond properly, leading to peeling. This step ensures perfect mechanical adhesion based on your floor’s specific profile.

Step 3: Full Surface Grinding

We grind the surface with a 12-disc commercial grinder, unlike the common 8-disc models. The 12-disc level the floor so there is no added dips in the surface, for a lasting epoxy bond. Our propane-powered grinder avoids uneven marks caused by electric cords. When using an electric grinder, you have to stop and start repeatedly to move the power cord. While an industrial vacuum captures all dust, ensuring a clean, fully prepped floor.

Step 4: Edge Grinding

Many companies skip proper edge work, but we don’t. If the edges are not prepped with the same precision as the center of the floor, the epoxy will begin to peel from the edges inward—undoing all the hard work. We use high-grade mini-grinders to get tight against the edges, ensuring a completely bonded floor from wall to wall.

Step 5: Crack & Imperfection Repair

After grinding, we repair all cracks and surface flaws using an industrial-grade joint compound stronger than the concrete itself. Most companies fill cracks first, but grinding over fresh filler creates micro-cracks and weak adhesion. We fill after prep, ensuring no post-grind damage.

Step 6: Epoxy Application

We use a high-performance moisture-blocking epoxy base coat, not a polyaspartic like many others. Even after testing for moisture, grinding exposes fresh concrete, which could still hold residual moisture. Epoxy’s built-in vapor barrier gives us certainty and protection. Polyaspartic bais coats have 0 protection against moisture. This base coat penetrates deeper than polyaspartics, locking in your new floor and giving it unbeatable adhesion and durability.

Step 7: Chip Broadcasting

Next, we broadcast ¼-inch color chips—not too small, not too large—ensuring a balanced, professional look. We apply these evenly across the floor to give it character, texture, and long-term beauty. After a short drying period (about 2 hours depending on temperature), the chips are ready for finishing.

Step 8: Chip Scraping

We scrape off excess chips to level the surface and remove any that didn’t fully adhere. This step is crucial—done incorrectly, it could leave rough spots or cause future peeling. We use premium scrapers that remove just the right amount, leaving behind a perfectly textured floor ready for the top coat.

Step 9: Polyaspartic Top Coat + Optional Slip Guard

When applying the top coat, we use a premium-grade polyaspartic coating—which is up to 20 times stronger than a standard epoxy top coat. It offers the best protection possible against wear, UV damage, staining, and peeling.

We choose polyaspartic over an epoxy top coat because it bonds much more aggressively to the cured epoxy base, creating a tighter, longer-lasting seal.

However, the thickness of the application is critical. If it’s spread too thin, the surface will feel rough and unfinished. If it’s applied too thick, it becomes overly smooth—essentially turning your floor into a slippery ice rink. That’s why we use high-performance application tools to achieve the perfect balance between smoothness and traction, ensuring your floor is safe, functional, and beautiful. This top coat will protect against.

•Tire marks • Stains • Peeling • Uv damage

For extra protection, we offer a Slip Guard additive in the final coat. Ensuring you and your family stay safe.